PLC Controller Automatic Powder Coating Gun Mover Reciprocator

Model NO.
V7
Condition
New
Frequency
50Hz
Effective Travel
1-3m(Customizab)
Max Work Weight
200kg
Color
Yellow and White Can Also Be Customized
Model No.
750W
Transport Package
Wooden Case
Specification
800× 800× 2200-4200mm
Trademark
zhangmeng
Origin
Zhejiang, China
HS Code
8424899990
Production Capacity
3000
Reference Price
$ 3,420.00 - 4,104.00
Contact Us

Product Description

Our company is a professional manufacturer of automatic spraying equipment. It mainly produces automatic spraying equipment. Mechanical automation replaces traditional manual spraying. There are reciprocating machines, spray guns, robots, etc. that have been mass-produced. Wait, my company has been in business for 16 years, involving various fields, and there are a lot of successful case videos for reference.
PLC Controller Automatic Powder Coating Gun Mover Reciprocator
2. product description
Principle: The lift drives the spray gun to move up and down. Generally, the spray gun is fixed on the bracket of the reciprocating machine. Through control, the speed and stroke range of the reciprocating machine are automatically adjusted, so that the automatic lift can reciprocate at a uniform speed within a predetermined range through reasonable settings.

3. Advantage
(1) The elevator is an auxiliary tool for automatic spraying in the assembly line, which can effectively link the spray gun, the powder supply center and the powder recovery, greatly improving the production efficiency and ensuring the high quality of spraying.
  1. Efficient spraying, 2-3 times the efficiency of manual spraying.
(3) 2-12 sets of spray guns can be installed for powder spraying and liquid spraying
(4) Scientific structure, easy maintenance and operation, long life.
 
Product name:Lifting reciprocators Operating mode: Automatic
Lifting bar load: 120kg Speed range: 0-55m/min
Input voltage: AC220V±10% Acceleration: 1m/sec
Input frequency: 50-60Hz Rated power: 1.5 kW
Standard stroke: 1500mm, 2000m etc. (ask customer service for details)
Manufacturer: Zhejiang Zhangmeng Intelligent Equipment Co.

4.Customer case
The annual output of our company is more than 3,000 sets, providing services to customers all over the world, and has formed an assembly line operation mode. In the pre-sale, in-sale, and after-sale processes, there is a complete set of processes, large-scale and institutional management guarantees Every customer purchases, this is the praise and feedback from customers.
PLC Controller Automatic Powder Coating Gun Mover Reciprocator PLC Controller Automatic Powder Coating Gun Mover Reciprocator
5. Detailed introduction
(1)Why choose a full stroke reciprocating machine
The conventional reciprocating machine is an up and down reciprocating motion reciprocating machine whose stroke is controlled by an electronic sensor. The drive motor of the reciprocating machine of this structure needs to select a forward and reverse motor to realize its up and down reciprocating operation. The motor drives the reversing action of its upper and lower reciprocating operation, and the performance of the motor is easily attenuated if it is frequently commutated. The most important thing is that the commutation is not enough. Stable, for the high-demand spraying can not meet the requirements, the more prominent problem in the coating industry is the spraying of aluminum profiles. On the suspension chain, 2 meters of aluminum profiles are placed side by side into the spray booth for spraying. The top one and the bottom one are sprayed. The one that has different thicknesses is often caused by the prolonged residence time when the reciprocating machine is turned back. The different film thickness of the entire batch of products is a pain point in this industry, so we are fighting against this situation. The design is deliberately avoided. The motor is used to rotate in one direction, and this drawback is avoided by the fast sliding of the mechanical structure. The painting of aluminum profiles and the painting of doors are still using full-stroke painting.

(2)The full-stroke reciprocating machine of the utility model has the following advantages
First, the new full-stroke reciprocating machine realizes the full-stroke operation of the transmission chain through the center slider reversing mechanism, and then drives the spray gun holder to reciprocate up and down, effectively avoiding the problem of thick spraying at both ends.
Second, the transmission is stable in the full stroke operation, which effectively avoids the problem of unstable transmission caused by jitter and pause caused by the stroke limit and the forward and reverse rotation of the motor in the prior art.
Third, the spraying quality is good, which effectively reduces the jitter of the spray gun during operation, thereby effectively ensuring the spraying quality, and is suitable for high-standard spraying operations.
Fourth, the reversing mechanism of the center slider is stable in reversing. The reversing process of the center slider reversing mechanism is performed by moving left and right along the slider guide rail through the lateral transmission mechanism, which is purely mechanical reversing, and the reversing is stable.
Fifth Long service life, the center slider reversing mechanism adopts bearings as transmission parts, and uses rolling instead of traditional sliding, effectively reducing friction, increasing service life, and effectively ensuring the service life of the center slider reversing mechanism and long service life;
Sixth, the safety is good. The center slider reversing mechanism adopts the bearing as the transmission part, which is less affected by the environment, and there will be no serious troughing accident due to the accumulation of powder or paint curing, and the safety is good;
Seventh, wear resistance, the slider guide rail is made of the same or similar material as the bearing hardness, which will not wear quickly during the left and right reciprocating motion of the bearing holder, which effectively increases the wear resistance of the slider guide rail.
(3) Structure diagram
PLC Controller Automatic Powder Coating Gun Mover Reciprocator (4) Configuration instructions
        PLC Controller Automatic Powder Coating Gun Mover Reciprocator
serial number
name 		quantity Remark
1 Full stroke lift 1 1. The elevator size is within 700*700*3600 (mm)
2. Ensure that the vertical effective stroke is 2400 (mm)
3. The lowest point 600 ( mm)
2 configuration list:
1. This lift is customized, the color is close to RAL7011 dark gray.
2. Add the function of forward and backward movement, the effective stroke is adjustable within 500mm, the total length of the front and rear is 1.2 meters, and the F30 linear track is produced.
3. The rotating bearing adopts NSK high-speed bearing. There is an inspection port for easy maintenance.
4. The vertical motor adopts 1.5KW Dedong explosion-proof motor, and the reducer adopts the 75 type, 1:10 worm gear reducer matched by Dedong.
5. The moving part is made of silver rails, with F30-2 bars on the front, F20-2 bars on the back, and F30-1 bars on the back
6. Adoption of the control system: This quotation does not include the control system, only the complete set of mechanical structure/motor/15m cable, encoder + origin switch provided by Party A.
7. The weight of the elevator is about 300KG, the bottom plate is 10mm spliced, and the track-mounted version is 5mm folded.
8. The lifting rod has a load of 30kg, which is used for four sets of rotary cup spray guns to spray back and forth.
9.. Speed range: 0-90m/min
10. Input voltage: AC380V
11. Ambient humidity: 0°---60°
12. Acceleration: 1m/sec
13. Each lift includes 1 1.6m long gun rod, 4 80cm small gun rods, can hold 4 spray guns, including 4 rotary cup fixtures, please provide the size


6. Detailed analysis
PLC Controller Automatic Powder Coating Gun Mover Reciprocator PLC Controller Automatic Powder Coating Gun Mover Reciprocator PLC Controller Automatic Powder Coating Gun Mover Reciprocator PLC Controller Automatic Powder Coating Gun Mover Reciprocator PLC Controller Automatic Powder Coating Gun Mover Reciprocator PLC Controller Automatic Powder Coating Gun Mover Reciprocator PLC Controller Automatic Powder Coating Gun Mover Reciprocator
7. After-sales guarantee
(1) In the 16 years since its establishment, it has delivered tens of thousands of sets of equipment to all parts of the world. How to ensure after-sales service? First of all, our company's products all adopt the method of modular components, each unit is an independent individual, and can be replaced by quick plugging, without on-site service, only the user needs to operate it by himself.
PLC Controller Automatic Powder Coating Gun Mover Reciprocator
(2) We have a professional team, all-weather guarantee one-to-one quick connection, feedback.
PLC Controller Automatic Powder Coating Gun Mover Reciprocator
8.Package
   As long as it is exported, we all use fumigated wood packaging to avoid damage.
PLC Controller Automatic Powder Coating Gun Mover Reciprocator
9. Company scene show
(1) Industry gathering
PLC Controller Automatic Powder Coating Gun Mover Reciprocator
(2) Exhibitions and visits from international friends.
PLC Controller Automatic Powder Coating Gun Mover Reciprocator PLC Controller Automatic Powder Coating Gun Mover Reciprocator PLC Controller Automatic Powder Coating Gun Mover Reciprocator PLC Controller Automatic Powder Coating Gun Mover Reciprocator
(3) company team

 

Spraying Machinery & Spreading Equipment

MODERNMARINE.CO.KR, 2023